Tech-driven efficiency

Marchesini Group is enhancing its machinery with cutting-edge augmented reality and AI technologies. This initiative aims to boost the efficiency of robotic and vision systems, ensuring customers receive top-tier, swift services through dedicated R&D and partnerships with pioneering startups.

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AI predictive maintenance

morpheus_data-visualization_predictive_maintenance

The Predictive Maintenance system is designed to monitor critical machine parameters, detect anomalies, ensure optimal configuration, and maintain a historical record throughout the machine’s lifecycle. Sensor data from the machine (IoT) is gathered and processed using Artificial Intelligence (AI) algorithms, then converted it into actionable insights for operators.

morpheus_data-visualization_predictive_maintenance

AI predictive maintenance

The Predictive Maintenance system is designed to monitor critical machine parameters, detect anomalies, ensure optimal configuration, and maintain a historical record throughout the machine’s lifecycle. Sensor data from the machine (IoT) is gathered and processed using Artificial Intelligence (AI) algorithms, then converted it into actionable insights for operators.

Predictive Maintenance Benefits

PREVENT DOWNTIME
PREVENT DOWNTIME

Continuous monitoring through the predictive maintenence system Morpheus ensures early fault detection to prevent downtime. In the event of a failure, it facilitates rapid diagnostics. Post-maintenance, Morpheus confirms the efficacy of the repairs with data.

DATA MAINTENANCE
DATA MAINTENANCE

Optimizing maintenance involves early fault detection and tailoring upkeep to the actual condition of equipment, paving the way for data-driven maintenance. This approach transforms maintenance from a routine expense into a strategic cost-saving opportunity.

QUALITY ASSURANCE
QUALITY ASSURANCE

Innovative monitoring of forming, sealing, and cutting processes enables the early identification of potential faults, reducing reliance on operator expertise and controlling the risk of quality issues. This proactive approach ensures performance and product quality.

TECHNICIANS ON BOARD
TECHNICIANS ON BOARD

The continuous and automatic data collection establishes benchmarks for improvement awareness. Automated dashboards offer data visualization and benchmarking features, providing insights into assets and supporting informed decision-making.

Digital training

Digital training

The Digital Training is an innovative online platform that enhances customer expertise in machine operation. 

It provides training on the basics of machine functionality, effective troubleshooting and maintenance, understanding and resolving anomalies, conducting changeover activities, and mastering the machine software system and HMI.

Digital training

Digital training

The Digital Training is an innovative online platform that enhances customer expertise in machine operation. 

It provides training on the basics of machine functionality, effective troubleshooting and maintenance, understanding and resolving anomalies, conducting changeover activities, and mastering the machine software system and HMI.

New digital solutions

New digital solutions on machines

The industrial sector is advancing with digital solutions like the IEC62443 Standard for cybersecurity, ensuring operational resilience against cyber threats. 

Additionally, mechanical change-overs on HMIs are streamlining machine interactions, making them user-friendly for operators of varying skill levels. 

Together, these developments are setting a new standard for operational excellence in the digital age.

New digital solutions on machines

New digital solutions

The industrial sector is advancing with digital solutions like the IEC62443 Standard for cybersecurity, ensuring operational resilience against cyber threats. 

Additionally, mechanical change-overs on HMIs are streamlining machine interactions, making them user-friendly for operators of varying skill levels. 

Together, these developments are setting a new standard for operational excellence in the digital age.

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